Excavator Ripper for Hard Stratum Crushing [High Efficiency]

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Excavator Ripper-Special Engineering Accessories For Hard Stratum Crushing

Excavator Ripper-Special Engineering Accessories For Hard Stratum Crushing

Excavator Ripper is a kind of hard stratum crushing equipment specially designed for excavators. It can crush and separate hard materials such as hard soil, frozen soil, weathered rock and ore bed through the concentrated pressure of high-strength tooth tip. It is a key accessory in mining, infrastructure construction, road construction and other projects.It can focus the powerful power of the excavator on the tooth tip, break the hard stratum with high efficiency, and replace the high-cost operation mode of traditional blasting or large-scale crushing equipment.
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Advantages of Excavator Ripper

High-strength integral forging, easy crushing of hard strata

It is made of * * low-alloy high-strength structural steel * * by integral forging. The tooth tip is embedded with a tungsten alloy wear-resistant head above HRC65. After integral quenching and tempering heat treatment, the yield strength is above 800 MPa.The main structure has no welding breakpoint and can bear the crushing impact force of more than 2000 kN. When working continuously in weathered rock, frozen soil layer, ore layer and other hard strata, the wear rate of tooth tip is 50% lower than that of ordinary products, so as to avoid frequent replacement of accessories affecting the construction period.

Optimize the mechanical design to improve the crushing efficiency by 40%

Through finite element analysis, the angle of tooth tip and force distribution are accurately optimized, the traction force of excavator is converted into concentrated crushing force, and the maximum crushing depth of single-tooth scarifier can reach 1.5 meters.Double-tooth/three-tooth model adopts staggered arrangement design to achieve layered crushing effect, and the operation efficiency of hard rock formation is more than 40% higher than that of traditional hammer.It is suitable for all series of excavators of 10-50 tons, and accurately matches the crushing force parameters according to the tonnage of the model, so as to avoid power waste or overload damage

Full model adaptation system, convenient installation and free of modification

It covers single-tooth, double-tooth and three-tooth full-specification product lines, and precisely adapts to 20 + mainstream brand excavators such as Carter, Komatsu, Volvo, Sany and Xugong.With standardized quick-release connection interface, equipped with high-strength pin shaft and safety lock catch, the excavator can be installed and debugged in 20 minutes without structural modification.Special teeth are provided for different operation scenarios: sharp teeth for rock, wide teeth for frozen soil and flat teeth for road crushing to ensure maximum adaptability of working conditions.

YICHEN Excavator Ripper Tooth for CAT Komatsu Hitachi and Other Brands Ideal for Tough Ground and Frozen Earth Work

  The Core Importance of Excavator Ripper in Engineering Construction.As the key equipment of hard stratum operation, Excavator Ripper is the core tool to break through hard obstacles and improve construction efficiency. It plays an irreplaceable role in mining, infrastructure construction, road construction and other fields, and directly affects the progress of the project, cost control and operation safety.From the perspective of construction efficiency, the excavator scarifier has completely changed the inefficient predicament of hard stratum operation.In the scene where traditional equipment is difficult to deal with, such as weathered rock and permafrost, the traditional blasting operation needs to apply for approval and set up a warning, and the operation cycle in a single area is as long as several days, while the excavator equipped with a scarifier can achieve instant crushing, and the crushing area in a single day can reach 3-5 times that of the blasting operation.

FAQ

How to choose between single-tooth and multi-tooth models of excavator scarifiers?

It shall be selected according to the operation scenario and the hardness of the stratum: the single-tooth scarifier has concentrated crushing force and is suitable for hard strata such as weathered rocks and ore beds with high hardness. The maximum crushing depth can reach 1.5 meters and is suitable for excavators of more than 20 tons;Double-tooth/three-tooth model adopts layered crushing design, which is suitable for frozen soil, hard clay or large area loose operation, with higher crushing efficiency, suitable for 10-30 tons excavator.For complex formations, it is recommended to crush the hard core with a single tooth first, and then refine it with a multi-tooth model.
Yes.Our ripper is designed with modular tooth tips, which are connected to the main body with high-strength bolts. After wear, only the old tooth tips need to be removed and replaced with new ones, without the need to scrap the equipment as a whole.Replacement tips of different materials are available: Tungsten alloy sharp teeth are suitable for rock formation, wide blade teeth are suitable for frozen soil operation, and flat tooth is suitable for road surface crushing. Customers can replace them flexibly according to actual needs, and the replacement cost is only 1/5 of the overall replacement.
No.The scarifier is designed with a standardized quick-release interface, and the size of the connection with the small arm of the excavator conforms to the general standards of the industry. It only needs to disassemble the original bucket and fix it with a high-strength pin and a safety lock.Equipped with a dedicated hydraulic line connector, it can be directly connected to the excavator hydraulic system without changing the oil circuit or circuit.The installation and commissioning can be completed within 20 minutes by one person according to the instructions, and other functions of the excavator will not be affected after installation.
In case of tooth seizure, immediately stop the operation, slowly withdraw the scarifier, and then try to break it after adjusting the angle in the reverse direction. Do not forcibly increase the thrust to cause equipment damage.Attention shall be paid to the prevention of excessive stress: the stratum shall be surveyed before operation to avoid hard objects such as underground reinforcement and large boulders; the appropriate model shall be selected according to the tonnage of the excavator to avoid carrying large ripper on small tonnage equipment; the hard rock stratum shall adopt the "light pressure and slow advance" mode to reduce the impact load through high-frequency and small-amplitude crushing.

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What Our Clients Are Saying

Mr. Karl
Mr. Karl

The weathered rock formation in our mine used to be blasted, and the approval process was complicated and affected the construction period.This single-tooth scarifier is installed on a 30-ton excavator, which can directly crush rock strata without applying for blasting, with a daily crushing volume of 800 cubic meters.The wear resistance of the tooth tip is particularly good, and it takes two months to wear slightly, which is 50% more efficient than the previous hammer, and also saves the cost of blasting materials.

Ms. Andrea
Ms. Andrea

The highway widening project encounters a large area of permafrost, and the traditional crushing equipment can not dig at all.With this double-tooth scarifier and 20-ton excavator, the layered crushing effect is particularly good, the frozen soil layer is easily broken into small pieces, and the efficiency of subsequent clearance and transportation is improved a lot.The installation was particularly convenient, and the goods arrived in the morning and were put into use in the afternoon. The delayed construction period was rushed back, and the supervisors praised us for our fast progress.

Mr. Rajiv
Mr. Rajiv

The foundation of the construction site has a large number of hard rock layers, which were broken slowly and damaged by the impact hammer before.The tooth tip of this reinforced scarifier is so hard that it can be cracked with a slight hook against the rock stratum, and the maximum breaking depth of a single tooth can reach 1.4 meters.The key is that the force is uniform, the excavator arm has not appeared overload alarm, continuous operation for half a month without any failure, light equipment maintenance costs saved a lot.

Mr. Marco
Mr. Marco

Old city reconstruction needs to break concrete pavement and underground stones, and it is very suitable to use a three-tooth scarifier on a 15-ton excavator.The three teeth are dislocated and broken, and the road surface is dismantled quickly and neatly, which will not produce a lot of dust like the breaking hammer.After the tooth tip is worn, it can be replaced separately, and the accessories are delivered the next day, which does not delay the construction progress. Now the three construction teams of our company are equipped with this scarifier.

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Why Choose Us

Why Choose Us

Based on the finite element analysis, the angle of the tooth tip and the force distribution are optimized, and the traction force of the excavator is converted into a concentrated crushing force. The maximum crushing depth of the single-tooth model is 1.8 meters, and the double-tooth/three-tooth model achieves layered crushing effect.Provide special teeth for different working conditions: special sharp teeth for rock (sharp angle design to enhance penetration), special wide blade teeth for frozen soil (increase contact area to prevent skidding), special flat teeth for road crushing (reduce dust pollution), suitable for 10-50 tons of excavators, to ensure maximum adaptability to working conditions.